Textiles III: Textile Testing and Quality Control, Textiles and the Environment, Recent Developments in Textiles and Apparel, and Types of Research

This chapter completes Unit III with items 7 to 10. It begins in the testing laboratory: why textiles are tested, how samples are drawn and conditioned, and which tests are run on fibres, yarns, fabrics and garments, with the calculations for GSM and shrinkage and the rating scales for colourfastness and pilling worked through. It then turns to the industry's environmental footprint: banned dyes, effluent and its treatment, eco-friendly fibres, and the eco-labels that certify them, including Oeko-Tex. Recent developments follow, from nano and technical textiles to occupational clothing, zero-waste design, upcycling and recycling. The chapter closes with the Unit III research slice, the types of research, building on the fundamentals of chapter 2 and the designs of chapter 5.

1. Textile testing and quality control

Testing is needed to check raw materials, control processes, verify that products meet specifications and standards, compare products, investigate complaints and support research and development. Tests follow published standard methods, of the Bureau of Indian Standards, ISO, ASTM or AATCC, so that results from different laboratories can be compared. Because textile properties change with moisture, specimens are conditioned before testing in a standard atmosphere, which for textiles is 20 degrees Celsius and 65 per cent relative humidity under ISO 139, with narrow tolerances.

Sampling moves from the consignment or lot, to a laboratory sample, to test specimens. Specimens should represent the whole: they are taken at random, from different places across the width, away from the selvedges and ends where tension and finish differ, and no two warp-direction specimens should contain the same warp yarns. Too small or biased a sample makes a precise test meaningless.

LevelCommon tests
FibreLength and length uniformity (Baer sorter, High Volume Instrument), fineness (micronaire for cotton), strength, maturity, moisture regain
YarnCount, twist per unit length, single-yarn and lea strength, evenness (Uster tester), hairiness
FabricEnds and picks per unit length, GSM, thickness, tensile (strip, grab), tearing (Elmendorf), bursting (for knits), abrasion (Martindale), pilling, stiffness, drape, crease recovery, dimensional change, colourfastness, air permeability
GarmentMeasurements against the specification, seam strength and seam slippage, stitches per inch, appearance after washing, trims and accessories

2. GSM, shrinkage, colourfastness and pilling

GSM is the mass of a fabric in grams per square metre, the trade's measure of fabric weight. A GSM cutter punches a circular specimen of 100 square centimetres, which is one-hundredth of a square metre, so the specimen's weight in grams multiplied by 100 gives the GSM: a specimen weighing 1.8 g is a 180 GSM fabric. With a cut square the rule is the same: a 10 cm by 10 cm square weighing 1.5 g is 150 GSM. Light shirting may be around 100 GSM and denim well over 300.

Dimensional change is measured by marking a known distance on the specimen, laundering and drying it under a standard procedure, and re-measuring: shrinkage per cent = (original length − length after washing) / original length × 100. A 50 cm benchmark that measures 47 cm after washing has shrunk 3 / 50 × 100 = 6 per cent. Growth, the opposite, is reported as a negative change.

TestMethodRating
Colourfastness to washingSpecimen laundered with adjacent undyed fabricsGrey scales 1 to 5 for change in colour and for staining; 5 means no change
Colourfastness to lightExposure to a xenon arc lamp or daylight beside blue wool referencesBlue wool scale 1 to 8; 8 is the most lightfast
Colourfastness to rubbing (crocking)A white cloth rubbed on the specimen, dry and wet, in a crockmeterGrey scale for staining
Colourfastness to perspirationSpecimen soaked in artificial acid and alkaline perspirationGrey scales
PillingSpecimens tumbled in a pill box or rubbed in a Martindale testerCompared with photographic standards, 1 (severe) to 5 (none)
⚠️ On every grey scale, higher is better
A grey-scale rating of 5 means no change or no staining, and 1 the worst. The blue wool scale for light fastness runs further, from 1 to 8, with 8 the best. A question that treats a rating of 1 as "excellent" has the scale upside down.

3. Textiles and the environment

Textile wet processing uses large volumes of water, energy and chemicals, and discharges effluent high in colour, salts, total dissolved solids and chemical and biological oxygen demand. Certain azo dyes are banned because, under reductive conditions such as contact with skin and sweat, they can split to release carcinogenic aromatic amines such as benzidine. The European Union's REACH regulation restricts azo colourants that can release any of 22 listed amines above 30 milligrams per kilogram in articles in contact with the skin, and India too prohibits such dyes under its environmental law. Other restricted substances include heavy metals, formaldehyde, chlorophenols and certain phthalates and flame retardants.

  • Effluent treatment runs in stages: primary (screening, equalisation, neutralisation, coagulation-flocculation and settling), secondary (biological treatment such as activated sludge, which lowers BOD), and tertiary (membrane filtration including reverse osmosis, ozonation, activated carbon) to reach reuse quality. Zero liquid discharge recovers water and salt so that no effluent leaves the site; the knitwear cluster of Tiruppur in Tamil Nadu is the best-known Indian example.
  • Eco-friendly textiles include organic cotton grown without synthetic pesticides and fertilisers, lyocell made in a closed solvent loop, recycled polyester from PET bottles, hemp and other low-input bast fibres, natural dyes, and low-impact reactive dyes and processes that save water and energy.
Eco-label or markWhat it certifies
Oeko-Tex Standard 100Textiles tested for harmful substances, in four product classes; class I, for babies up to 3 years, is the strictest
GOTS (Global Organic Textile Standard)Organic fibre content and environmental and social criteria through the whole processing chain
EU EcolabelLower environmental impact across the life cycle
Eco Mark (India, 1991)Environment-friendly products meeting BIS quality standards; the logo is an earthen pot
⚠️ Oeko-Tex Standard 100 tests the product, not the farm
Oeko-Tex Standard 100 certifies that the finished textile is free of harmful levels of listed substances; it says nothing about whether the cotton was organic. Organic claims are certified by standards such as GOTS, which follow the fibre from farm to finished product.

4. Recent developments in textiles and apparel

  • Nano textiles: nano-silver for antimicrobial action, nano titanium dioxide and zinc oxide for UV protection and self-cleaning, and nano-scale surface roughness for the superhydrophobic "lotus effect".
  • Technical textiles are made for performance rather than appearance, conventionally grouped into twelve areas: agrotech, buildtech, clothtech, geotech, hometech, indutech, meditech, mobiltech, oekotech, packtech, protech and sporttech. India launched a National Technical Textiles Mission in 2020.
  • Occupational clothing protects workers: flame-resistant aramids (meta-aramid) for firefighters and foundry workers, para-aramid and ultra-high-molecular-weight polyethylene for ballistic and cut protection, high-visibility garments with retro-reflective tape, chemical-protective and cleanroom garments, and medical personal protective equipment.
  • Smart textiles sense and respond, with conductive yarns, embedded sensors and phase-change materials that store and release heat.
  • Zero-waste design plans pattern pieces to interlock within the fabric width so that little or none is cut away; conventional cutting is commonly estimated to waste around 15 per cent of the fabric. Upcycling turns waste into a product of equal or higher value; recycling reprocesses it mechanically (shredding into fibre) or chemically (depolymerising polyester); downcycling yields lower-value products such as wipes and fillings. Together they belong to the idea of a circular economy for fashion.

5. Research methods III: types of research

Research is classified in several overlapping ways: by purpose (basic or applied), by method (quantitative or qualitative), by the kind of data (empirical or conceptual) and by time (historical, cross-sectional, longitudinal). The syllabus names the types that recur most often in Home Science, set out below. Fundamentals were covered in chapter 2 and designs in chapter 5; hypothesis testing follows in chapter 10.

TypeWhat it doesHome Science example
DescriptiveDescribes the state of affairs as it exists, without manipulating variablesClothing expenditure pattern of urban working women
SurveyCollects standardised data from a large sample by questionnaire, schedule or interview, at one time (cross-sectional) or repeatedly (longitudinal)District survey of household use of iodised salt
HistoricalReconstructs the past from primary sources (original documents, artefacts, eyewitnesses) and secondary sources, judged by external criticism (is the source genuine?) and internal criticism (is its content accurate and credible?)Evolution of Baluchari motifs from museum textiles and weavers' records
QualitativeSeeks meanings and experiences through words and observation, with small purposive samples; ethnography, phenomenology, grounded theory, case studyLived experience of caregivers of children with autism
QuantitativeMeasures variables numerically and analyses them statistically, aiming at generalisationRelationship between maternal education and child's dietary diversity score
AnalyticalUses facts or information already available and analyses them critically to evaluate or explainAnalysis of NFHS data to explain state differences in anaemia
ActionPractitioners study and improve their own practice through cycles of planning, acting, observing and reflecting (Kurt Lewin, 1946)An anganwadi supervisor trialling and refining a method to raise attendance at growth monitoring
🧠 Descriptive versus analytical
Descriptive research reports what is, often by collecting new data; analytical research works on information already available and asks why. Action research is judged by whether practice improved, not by whether its findings generalise.

Key takeaways

  • Textiles are conditioned at 20 °C and 65 per cent RH (ISO 139) and sampled at random, away from selvedges, before fibre, yarn, fabric and garment tests.
  • GSM = specimen grams × 100 for a 100 cm² specimen; shrinkage per cent = (original − final) / original × 100.
  • Grey scales run 1 to 5 and the blue wool light scale 1 to 8, higher always better; pilling is rated 1 (severe) to 5 (none).
  • Banned azo dyes release carcinogenic amines; effluent is treated in primary, secondary and tertiary stages; Oeko-Tex Standard 100, GOTS, the EU Ecolabel and India's Eco Mark certify different claims.
  • Technical textiles fall into twelve areas; zero-waste design, upcycling and recycling serve circular fashion; the research types are descriptive, survey, historical, qualitative, quantitative, analytical and action research.

Practice questions (10)

Attempt each one before opening the answer. Every explanation names the tempting wrong option as well as the right one, because that is where marks are lost.

  1. A circular specimen of 100 cm² cut with a GSM cutter weighs 1.8 g. What is the fabric's GSM? Type the number.

    Numerical answer — type the value.

    Show answer

    Answer: 180

    100 cm² is 0.01 m², so GSM = 1.8 / 0.01 = 1.8 × 100 = 180 grams per square metre.
  2. A 50 cm benchmark marked on a fabric measures 47 cm after standard washing and drying. What is the shrinkage in per cent? Type the number.

    Numerical answer — type the value.

    Show answer

    Answer: 6

    Shrinkage = (50 − 47) / 50 × 100 = 3 / 50 × 100 = 6 per cent. Dividing by the final length instead (3 / 47) would overstate it slightly.
  3. In colourfastness testing, a grey-scale rating of 5 for staining means:

    1. Severe staining
    2. No staining of the adjacent fabric
    3. The test was not valid
    4. Moderate staining
    Show answer

    Answer: B — No staining of the adjacent fabric

    Grey scales run from 1, the greatest change or staining, to 5, no change or no staining. The blue wool light-fastness scale runs from 1 to 8, again with the highest number the best.
  4. Certain azo dyes are banned in textiles because they:

    1. Cannot be used on cotton
    2. Can release carcinogenic aromatic amines under reductive conditions
    3. Are more expensive than natural dyes
    4. Fade quickly in sunlight
    Show answer

    Answer: B — Can release carcinogenic aromatic amines under reductive conditions

    The ban targets azo dyes that can cleave to release listed amines such as benzidine, which are carcinogenic. Poor light fastness and cost are not grounds for a legal ban, and many permitted azo dyes are used on cotton.
  5. Which statements about eco-labels are correct? Select all that apply.

    1. India's Eco Mark was introduced in 1991 and uses an earthen pot as its logo
    2. Oeko-Tex Standard 100 certifies that the cotton was organically grown
    3. Product class I of Oeko-Tex, for babies, is the least strict
    4. Oeko-Tex Standard 100 certifies that a textile is tested for harmful substances
    Show answer

    Answer: A — India's Eco Mark was introduced in 1991 and uses an earthen pot as its logo; D — Oeko-Tex Standard 100 certifies that a textile is tested for harmful substances

    Oeko-Tex Standard 100 is a harmful-substances test of the product, and the Eco Mark dates from 1991 with its earthen pot. Organic claims need a standard such as GOTS, and class I, for babies, is the strictest class, not the least.
  6. Firefighters' protective clothing is typically made from:

    1. Acetate
    2. Polypropylene
    3. Untreated polyester
    4. Meta-aramid fibres
    Show answer

    Answer: D — Meta-aramid fibres

    Meta-aramids are inherently flame-resistant and do not melt, so they protect against heat and flame. Acetate, untreated polyester and polypropylene are thermoplastic and melt onto the skin, which makes them dangerous near fire.
  7. Assertion (A): Zero-waste pattern cutting can remove most of the fabric waste of conventional garment cutting. Reason (R): Recycling shredded fabric back into fibre always yields fibre of the same quality as virgin fibre. Choose the correct option.

    1. Both A and R are true, and R is the correct explanation of A
    2. Both A and R are true, but R is not the correct explanation of A
    3. A is true, but R is false
    4. A is false, but R is true
    Show answer

    Answer: C — A is true, but R is false

    A is true: zero-waste design plans pieces to interlock within the fabric width, avoiding most of the offcuts of conventional cutting. R is false: mechanical recycling shortens fibres, so recycled fibre is usually of lower quality and often blended or downcycled.
  8. A researcher checks whether an old weaving pattern book attributed to a nineteenth-century weaver was really written in that period, by examining its paper, ink and handwriting. This is:

    1. Internal criticism in historical research
    2. Action research
    3. External criticism in historical research
    4. A survey
    Show answer

    Answer: C — External criticism in historical research

    External criticism asks whether a source is genuine, that is authentic in origin, date and authorship, which is what examining paper, ink and handwriting establishes. Internal criticism then asks whether the content of a genuine source is accurate and credible.
  9. Which features characterise action research? Select all that apply.

    1. Its concept is associated with Kurt Lewin
    2. It is carried out by practitioners to improve their own practice
    3. It proceeds in cycles of planning, acting, observing and reflecting
    4. Its main aim is to generalise findings to all populations
    Show answer

    Answer: A — Its concept is associated with Kurt Lewin; B — It is carried out by practitioners to improve their own practice; C — It proceeds in cycles of planning, acting, observing and reflecting

    Action research is practitioner-led, cyclical and associated with Kurt Lewin, who coined the term in the 1940s. Its aim is local improvement of practice; broad generalisation is the aim of large quantitative studies.
  10. A study uses published National Family Health Survey tables, without collecting new data, to explain why anaemia differs between states. It is best classed as:

    1. Analytical research
    2. Action research
    3. Historical research
    4. Experimental research
    Show answer

    Answer: A — Analytical research

    Analytical research critically analyses information already available to explain or evaluate, as this study does with NFHS tables. There is no practitioner cycle (action), no reconstruction of the past from sources (historical) and no manipulated treatment (experimental).