Textiles II: Textile Finishes, Dyeing and Printing Methods, and the Traditional Embroidered, Printed, Woven and Dyed Textiles of India

This chapter covers items 4 to 6 of Unit III: what happens to fabric after it leaves the loom or knitting machine. Finishes make grey goods usable and give them functions they did not have; dyes and prints give them colour and pattern. The chapter classifies finishes by purpose and permanence, matches each dye class to the fibres it suits, and distinguishes printing styles (direct, discharge, resist) from printing methods (block, roller, screen, heat transfer, digital, and the resist crafts of tie and dye and batik). It ends with India's traditional textiles, region by region, taught the way the syllabus asks: identified by fibre, technique, motif and colour.

1. Textile finishes: classification, processing and purposes

A finish is any process applied to fibre, yarn or, most often, fabric to change its appearance, handle or performance. Finishes are classified by method (mechanical or chemical), by purpose (aesthetic or functional), by routine (general finishes given to most fabrics, and special finishes given for an end use) and by permanence (temporary, removed by the first wash; semi-durable; durable; and permanent, lasting the life of the fabric). Grey goods first receive preparatory finishes so that they can take dye and later finishes evenly.

FinishProcessPurpose
SingeingFabric passed rapidly over a flame or hot plateBurns off protruding fibres for a smooth surface
Desizing, scouring, bleachingEnzymes remove starch size; alkali removes waxes and impurities; hydrogen peroxide or hypochlorite whitensPrepare an absorbent, clean, white base
MercerisationCotton treated with cold concentrated sodium hydroxide under tensionFibres swell and round out: more lustre, strength and dye uptake
CalenderingPressing between heated rollers; variants glaze, emboss, schreiner and moiréSmoothness, lustre, surface pattern
Napping (raising) and suedingWire or abrasive rollers lift fibre endsSoft, warm, fuzzy surface (flannel, brushed fabrics)
Sanforising (compressive shrinkage)Fabric mechanically compressed lengthwise on a rubber beltResidual shrinkage kept below about 1 per cent
Heat settingThermoplastic fabric held at size and heatedDimensional stability, permanent pleats
Durable press (crease-resistant)Cross-linking resins cured into cellulosic fabricWrinkle recovery, at some cost to strength and abrasion resistance
Water-repellent versus waterproofRepellent: fibres coated with silicone or fluorochemical, pores left open; waterproof: pores sealed by a coating or filmRepellent fabrics breathe; waterproof ones keep out rain but trap perspiration
Flame-retardant, antimicrobial, mothproof, soil-release, antistatic, UV-protectiveChemical treatments for a specific end useChildren's nightwear, hospital textiles, woollens, uniforms
Enzyme finishes (biopolishing, bio-stonewashing)Cellulase removes surface fuzz or fades denimSmoother, less pilling fabric; a gentler alternative to pumice stones
⚠️ Water-repellent is not waterproof
A water-repellent fabric resists wetting for a time but lets air and vapour through; a waterproof fabric resists water penetration under pressure but does not breathe unless it uses a microporous membrane. Questions about raincoats that are "comfortable in humid weather" are pointing to breathability.

2. Dyeing: dye classes and stages

Dye classFibresMechanism and character
DirectCotton, viscoseApplied from a salt bath without mordant; bright, cheap, moderate wash fastness
ReactiveCotton, viscose, also wool and silkForm a covalent bond with the fibre; bright shades with excellent wash fastness
Vat (indigo)CottonInsoluble dye reduced to a soluble leuco form, absorbed, then re-oxidised in air; very fast
SulphurCottonCheap dark shades, especially blacks; poor chlorine fastness
AcidWool, silk, nylonIonic attraction to amino groups in an acid bath
Basic (cationic)AcrylicBrilliant shades; poor light fastness on natural fibres
DispersePolyester, acetate, nylonSparingly soluble dye dissolves into hydrophobic fibre at high temperature or with a carrier
Mordant and natural dyesCotton, wool, silkMetal salts (alum, iron) fix the dye; madder, indigo, turmeric, lac, pomegranate rind, catechu
PigmentsAny fibreNot dyes: insoluble colour held on the surface by a binder

Colour can be added at every stage. Dope or solution dyeing adds pigment to the spinning solution of a manufactured fibre and gives the fastest colour; stock dyeing colours loose fibre, for heathered effects; yarn dyeing (in hanks or packages) is needed for stripes, checks and ikat; piece dyeing colours woven or knitted fabric and is the cheapest and most flexible; garment dyeing colours finished garments, allowing late decisions on colour.

🧠 Match dye to fibre chemistry
Cellulose (cotton, viscose): direct, reactive, vat, sulphur. Protein and nylon (wool, silk, nylon): acid. Acrylic: basic. Hydrophobic polyester and acetate: disperse. A polyester-cotton blend needs two dye classes, disperse for the polyester and reactive or vat for the cotton.

3. Printing: styles and methods

Printing is localised dyeing. Three styles describe the chemistry. In direct printing, colour is printed straight onto a white or light ground. In discharge printing, the fabric is dyed first and a discharge paste then destroys the ground colour in the pattern, leaving white (white discharge) or replacing it with a discharge-resistant colour (colour discharge); the pattern is as sharp on a dark ground as on a light one. In resist printing, a substance that blocks dye (wax, mud, gum, or tight binding) is applied first, the fabric is dyed, and the resist is removed.

MethodHow it worksNotes
Block printingCarved wooden (or metal) blocks dipped in colour and pressed by hand, one block per colourSlow, skilled, small repeats; Sanganer, Bagru, Bagh, Ajrakh
Roller printingEngraved copper rollers, one per colour, transfer paste continuouslyVery fast, fine detail, costly to engrave; largely replaced by rotary screens
Screen printing (flat and rotary)Paste forced by a squeegee through a mesh stencil; rotary screens are seamless cylindersRotary screen is the dominant industrial method today
Tie and dyePortions of fabric tightly bound with thread before dyeing resist the dyeBandhani dots, leheriya waves; repeated binding gives several colours
BatikHot wax (beeswax and paraffin) applied with a tjanting or block, cold dyeing, wax removed by boiling or ironingCracks in brittle paraffin give the typical veined crackle
Discharge printingReducing agents printed on a dyed ground remove colourLight motifs on dark grounds
Heat transfer (sublimation) printingDisperse dyes printed on paper sublime under heat and pressure into polyesterSuits polyester; no water; used for sportswear
Digital (inkjet) printingDye inks jetted from a computer file straight onto fabricNo screens, unlimited colours, economical for short runs, less water and waste

4. Traditional textiles of India

India's traditional textiles are identified the way the syllabus lists: by fibre content, technique, motif and colour. A single feature rarely suffices, but the technique usually narrows it down: a darn stitch worked from the reverse suggests phulkari, a double-sided satin stitch Chamba rumal, a supplementary discontinuous weft jamdani, and yarn dyed in both warp and weft before weaving a double ikat such as patola.

Embroidered textileRegionIdentifying features
Phulkari and baghPunjabDarn stitch in untwisted silk floss (pat) on hand-spun khaddar, worked from the back; geometric motifs; bagh covers the whole ground
ChikankariLucknow, Uttar PradeshWhite-on-white on fine cotton; shadow work (bakhia) from the reverse, knots (phanda, murri), openwork (jaali)
KanthaWest BengalRunning stitch quilting layers of old saris and dhotis; nakshi kantha tells stories in figures
KasutiKarnatakaCounted-thread stitches gavanti, murgi, negi and menthi; temple, chariot and lotus motifs; on Ilkal saris
Kashida (sozni, aari, tilla)KashmirFine needlework on shawls; chinar leaf, paisley and almond motifs
Chamba rumalHimachal PradeshDouble satin stitch (dorukha), identical on both sides; Pahari miniature themes such as Krishna lila
Kutch and Kathiawar embroideryGujaratMirror work (abhla), fine chain stitch (aari), bold colours
Toda embroidery (pukhoor)Nilgiris, Tamil NaduRed and black darning on white cotton shawls
Printed, woven or dyed textileRegionIdentifying features
KalamkariAndhra PradeshSrikalahasti style drawn freehand with a kalam (pen), mythological themes; Machilipatnam style block-printed with Persian-influenced motifs; natural dyes with mordants
Sanganeri and BagruRajasthanSanganer: fine floral prints on white; Bagru: dabu mud-resist and darker grounds
AjrakhKutch (Gujarat) and Barmer (Rajasthan)Resist and mordant block printing in indigo and madder red, geometric star-like motifs, printed on both sides
Banarasi brocadeVaranasi, Uttar PradeshSilk with zari brocade, kinkhab, jangla and butidar patterns
Kanchipuram silkTamil NaduHeavy mulberry silk; contrasting border and pallu joined by the korvai interlocking technique; temple borders
PaithaniMaharashtraTapestry-woven zari pallu with peacock and lotus motifs
JamdaniWest BengalSupplementary discontinuous weft motifs inlaid by hand on fine cotton muslin
BaluchariBishnupur, West BengalSilk saris with narrative scenes from the epics woven on the pallu
Chanderi and MaheshwariMadhya PradeshSheer silk-cotton with fine butis; Maheshwari with a reversible border
Kota doriaRajasthanLight fabric with a square check pattern (khat)
Bandhani and leheriyaGujarat and RajasthanTie-dyed dots (bandhani); diagonal waves resist-dyed on rolled fabric (leheriya)
PatolaPatan, GujaratDouble ikat silk: both warp and weft tie-dyed before weaving so the pattern is identical on both faces
Sambalpuri (bandha)OdishaIkat, mainly weft, with conch, wheel and flower motifs
Pochampally ikat and telia rumalTelanganaGeometric ikat; telia rumal is a double ikat with oil-treated yarns
⚠️ Ikat is dyed before weaving; bandhani after
Both are tie-resist techniques, but in ikat the yarns are bound and dyed before the fabric is woven, which gives the characteristic feathered edges; in bandhani the finished fabric is bound and dyed. Single ikat dyes warp or weft; double ikat, as in patola and telia rumal, dyes both.

Key takeaways

  • Finishes are mechanical or chemical, aesthetic or functional, general or special, and temporary to permanent; preparatory finishes (singeing, desizing, scouring, bleaching, mercerising) come first.
  • Cellulose takes direct, reactive, vat and sulphur dyes; wool, silk and nylon take acid dyes; acrylic takes basic dyes; polyester and acetate take disperse dyes.
  • Printing styles are direct, discharge and resist; methods include block, roller, flat and rotary screen, tie and dye, batik, heat transfer and digital printing.
  • Phulkari, chikankari, kantha, kasuti, kashida, Chamba rumal, Kutch and Toda are the major embroideries; kalamkari, Sanganeri, Bagru and Ajrakh the major prints.
  • Banarasi, Kanchipuram, Paithani, jamdani and Baluchari are major woven textiles; bandhani and leheriya are fabric tie-dyes, while patola, Sambalpuri and Pochampally are ikats, patola a double ikat.

Practice questions (10)

Attempt each one before opening the answer. Every explanation names the tempting wrong option as well as the right one, because that is where marks are lost.

  1. Which dye class is used for polyester?

    1. Disperse dyes
    2. Direct dyes
    3. Acid dyes
    4. Basic dyes
    Show answer

    Answer: A — Disperse dyes

    Polyester is hydrophobic and has no ionic sites, so it is dyed with sparingly soluble disperse dyes at high temperature or with a carrier. Direct dyes suit cotton, basic dyes acrylic and acid dyes wool, silk and nylon.
  2. A dark navy fabric carries crisp white motifs. The motifs were produced by applying a paste that destroyed the ground colour. This is:

    1. Resist printing
    2. Heat transfer printing
    3. Discharge printing
    4. Direct printing
    Show answer

    Answer: C — Discharge printing

    Discharge printing removes colour from an already-dyed ground in the printed areas. In resist printing the blocking agent is applied before dyeing, and direct printing adds colour to a light ground rather than removing it.
  3. Which statements about mercerisation are correct? Select all that apply.

    1. It increases lustre and dye uptake
    2. It treats cotton with cold concentrated sodium hydroxide under tension
    3. It weakens cotton permanently
    4. It is a finish for wool that prevents felting
    Show answer

    Answer: A — It increases lustre and dye uptake; B — It treats cotton with cold concentrated sodium hydroxide under tension

    Caustic soda swells cotton fibres so that they become rounder and smoother, raising lustre, strength and affinity for dye. Mercerisation is a cotton finish, not a wool anti-felting finish, and it strengthens rather than weakens the fibre.
  4. Which traditional textile is a double ikat in which both warp and weft are tie-dyed before weaving?

    1. Patola of Patan
    2. Chikankari of Lucknow
    3. Bandhani of Kutch
    4. Kalamkari of Srikalahasti
    Show answer

    Answer: A — Patola of Patan

    Patan patola is a double ikat, its pattern tied and dyed into both sets of yarn before weaving, so it looks the same on both sides. Bandhani ties and dyes finished fabric, chikankari is embroidery and Srikalahasti kalamkari is hand-drawn.
  5. Match correctly: which of these textile-region pairs are right? Select all that apply.

    1. Chamba rumal — Himachal Pradesh
    2. Phulkari — Tamil Nadu
    3. Kasuti — Karnataka
    4. Paithani — Maharashtra
    Show answer

    Answer: A — Chamba rumal — Himachal Pradesh; C — Kasuti — Karnataka; D — Paithani — Maharashtra

    Kasuti belongs to Karnataka, Paithani to Maharashtra and Chamba rumal to Himachal Pradesh. Phulkari is from Punjab; the Tamil Nadu embroidery in this syllabus's range is the Toda work of the Nilgiris.
  6. Assertion (A): Batik often shows fine veined lines where dye has seeped through. Reason (R): The wax resist, especially its paraffin content, cracks when the cloth is handled and lets dye into the cracks. Choose the correct option.

    1. Both A and R are true, and R is the correct explanation of A
    2. Both A and R are true, but R is not the correct explanation of A
    3. A is true, but R is false
    4. A is false, but R is true
    Show answer

    Answer: A — Both A and R are true, and R is the correct explanation of A

    Both are true and R explains A. The crackle effect is characteristic of batik; artisans control it by the ratio of brittle paraffin to pliable beeswax, and dyeing is done cold so the wax does not melt.
  7. A raincoat stays comfortable in humid weather because water vapour from the body escapes through it, while light rain beads up and rolls off. Its fabric has most likely been given:

    1. A continuous rubber coating
    2. A durable-press resin finish
    3. A napped finish
    4. A water-repellent finish that leaves the pores open
    Show answer

    Answer: D — A water-repellent finish that leaves the pores open

    A water-repellent finish coats each fibre so water beads up, but the spaces between yarns stay open to air and vapour. A continuous rubber coating makes a fabric waterproof and non-breathable; durable press and napping do not repel water.
  8. Sanforising, the compressive shrinkage finish, keeps the residual shrinkage of a cotton fabric below about how many per cent? Type the number.

    Numerical answer — type the value.

    Show answer

    Answer: 1

    Sanforising compresses the fabric lengthwise before it is cut so that little shrinkage remains for the consumer, conventionally below about 1 per cent. Untreated cotton can shrink several per cent in its first wash.
  9. A white polyester-cotton shirting is to be dyed a single even shade in the piece. Which dye classes are appropriate for the two components? Select all that apply.

    1. Basic dye for the polyester
    2. Acid dye for the cotton
    3. Disperse dye for the polyester
    4. Reactive dye for the cotton
    Show answer

    Answer: C — Disperse dye for the polyester; D — Reactive dye for the cotton

    Each fibre needs its own chemistry: disperse dyes penetrate polyester, and reactive (or vat) dyes bond with cotton. Acid dyes need the amino groups of protein or nylon, and basic dyes suit acrylic, not polyester.
  10. Kantha embroidery of West Bengal is worked mainly in:

    1. Counted cross stitch on Ilkal saris
    2. Double satin stitch on silk
    3. Running stitch on layers of old cloth
    4. Mirror work and chain stitch
    Show answer

    Answer: C — Running stitch on layers of old cloth

    Kantha quilts layers of used saris and dhotis with running stitches, often into narrative nakshi kantha. Double satin stitch is Chamba rumal, mirror and chain stitch are Kutch work, and counted stitches on Ilkal saris are kasuti.