Solid and Hazardous Waste Management II: Hazardous Waste — Types, Characteristics and Health Impacts, Treatment by Neutralisation, Oxidation-Reduction, Precipitation, Solidification, Stabilisation and Incineration, and Final Disposal — and E-Waste, Fly Ash and Plastic Waste

This chapter completes Unit VII. It covers hazardous waste, its types, the characteristics that make a waste hazardous and its effects on health; the treatment methods the syllabus names, neutralisation, oxidation and reduction, precipitation, solidification, stabilisation and incineration, with the destruction and removal efficiency of an incinerator worked; and final disposal in secure landfills at treatment, storage and disposal facilities. It then takes the three special streams: e-waste, its classification, hazardous and valuable constituents, handling and disposal and extended producer responsibility under the E-Waste (Management) Rules 2022; fly ash, its sources, composition and utilisation, with a mass balance worked; and plastic waste, its sources, consequences and management, including the national ban on identified single-use plastic items. The statutory framework as a whole is taught in Unit VIII.

1. Hazardous waste: types, characteristics and health impacts

Hazardous waste is waste that, because of its physical, chemical or biological characteristics, can harm human health or the environment when improperly treated, stored, transported or disposed of. It is identified in two ways: by the process that generates it (lists of wastes from electroplating, pesticide manufacture, petroleum refining and so on, as in Schedule I of India's Hazardous and Other Wastes (Management and Transboundary Movement) Rules 2016) and by its properties or its concentration of listed constituents. Four characteristics are standard. Ignitability: liquids with a low flash point and solids that burn readily. Corrosivity: aqueous wastes with a pH of 2 or below or 12.5 or above, or that corrode steel. Reactivity: wastes that are unstable, react violently with water, or release toxic gases such as cyanide or sulphide. Toxicity: wastes that leach toxic constituents above set limits in a standard leaching test, the toxicity characteristic leaching procedure, which simulates leaching in a landfill.

The main sources are the chemical, petrochemical, pharmaceutical, pesticide, dye and paint industries, electroplating and metal finishing, tanneries, refineries, smelters and hospitals, with households adding small quantities of batteries, paints, solvents, pesticides and fluorescent lamps. Health impacts range from acute poisoning, burns and respiratory injury to chronic effects: cancers, damage to the nervous system, liver and kidneys, reproductive harm and birth defects. The classic warning is Love Canal, near Niagara Falls in the United States, where a residential neighbourhood and school were built over a buried chemical waste dump, and chemicals seeping into basements led to a federal emergency declaration and evacuation in 1978, and to the Superfund law of 1980.

2. Treatment methods and final disposal of hazardous waste

MethodPrincipleExample
NeutralisationAcidic wastes are neutralised with lime, limestone or caustic soda, and alkaline wastes with acid, to near pH 7Spent pickling acids from steel works
Chemical oxidationAn oxidant converts a toxic species to a harmless or less toxic oneCyanide from electroplating destroyed by alkaline chlorination, first to cyanate and then to carbon dioxide and nitrogen
Chemical reductionA reductant lowers the oxidation state of a toxic metalHexavalent chromium reduced to trivalent chromium by ferrous sulphate, sodium metabisulphite or sulphur dioxide at low pH (about 2 to 3)
PrecipitationDissolved metals are converted to insoluble hydroxides, sulphides or carbonates at the optimum pH, then settled and filteredTrivalent chromium, nickel, copper and zinc precipitated as hydroxides at about pH 8 to 10; sulphide precipitation reaches lower residual concentrations
SolidificationThe waste is encapsulated in a solid matrix of cement, lime, pozzolans such as fly ash, or thermoplastics, improving handling and reducing the surface exposed to waterMetal-bearing sludges before landfilling
StabilisationChemical reactions convert contaminants into less soluble, less mobile or less toxic forms, lowering their leachabilityPhosphate or sulphide fixation of lead in soils and ash
IncinerationHigh-temperature oxidation of organic hazardous wastes in rotary kilns or liquid-injection incinerators, with air pollution controlSolvents, pesticide residues, organic sludges and halogenated wastes, which need higher temperatures of about 1,100 °C or more

An incinerator's performance is expressed as the destruction and removal efficiency (DRE) of each principal organic hazardous constituent: DRE = (Win − Wout) ÷ Win × 100, where Win is the mass fed and Wout the mass emitted in the stack gas. If a constituent is fed at 1,000 kg/h and 0.1 kg/h leaves the stack, DRE = (1000 − 0.1) ÷ 1000 × 100 = 99.99%, the "four nines" standard long used for hazardous-waste incinerators, with "six nines", 99.9999%, required for the most toxic compounds such as PCBs and dioxins. Waste that remains after treatment goes to final disposal in a secure landfill, which has double composite liners with a leak-detection layer between them, leachate collection and treatment, and a cap, and receives only wastes that have been stabilised and pass the leaching limits. In India such landfills are part of common treatment, storage and disposal facilities (TSDFs) serving industrial areas, and the 2016 Rules also regulate the import and export of hazardous waste in line with the Basel Convention.

⚠️ Chromium(VI) is reduced first, then precipitated
Hexavalent chromium exists as soluble chromate and dichromate anions, which do not precipitate as hydroxides. The standard sequence is reduction to Cr(III) at low pH, followed by raising the pH to precipitate Cr(OH)₃. An option that precipitates Cr(VI) directly with lime, or oxidises it, has the chemistry backwards.

3. E-waste: classification, methods of handling and disposal

E-waste is discarded electrical and electronic equipment, whole or in part, together with rejects from manufacturing and repair. India's E-Waste (Management) Rules 2022, which replaced the Rules of 2016 and came into force on 1 April 2023, classify it in Schedule I under broad categories: information technology and telecommunication equipment; consumer electrical and electronics, including solar photovoltaic panels; large and small electrical and electronic equipment; electrical and electronic tools; toys, leisure and sports equipment; medical devices; and laboratory instruments. E-waste is a paradox: it contains valuable metals, gold, silver, copper, palladium and rare earths, often at higher concentrations than natural ores, and hazardous ones: lead in cathode-ray-tube glass and solder, mercury in switches and older flat-panel backlights, cadmium in nickel-cadmium batteries, hexavalent chromium, beryllium, brominated flame retardants and PVC, which forms dioxins and furans when burned.

Proper handling runs from collection through authorised channels, to dismantling and segregation of components, to recycling by mechanical shredding and separation followed by metal recovery through pyrometallurgy (smelting), hydrometallurgy (leaching and electrowinning) or emerging bioleaching, with residues sent to a secure landfill at a TSDF. Much of India's e-waste is still processed by the informal sector, in clusters such as Seelampur in Delhi, where open burning of cables and acid baths to extract gold expose workers, often children, and neighbourhoods to lead, dioxins and acid fumes. The 2022 Rules rest on extended producer responsibility: producers must meet annual collection and recycling targets by purchasing EPR certificates generated by registered recyclers through an online portal, with environmental compensation for shortfalls, and they must comply with limits on hazardous substances in new equipment, the reduction of hazardous substances provisions, which cap lead, mercury, hexavalent chromium and certain brominated flame retardants at 0.1% by weight and cadmium at 0.01%.

4. Fly ash: sources, composition and utilisation

Fly ash is the fine residue of pulverised coal combustion carried out of the boiler with the flue gas and captured by electrostatic precipitators or fabric filters; the coarser bottom ash falls to the base of the furnace, and ash sluiced to lagoons is pond ash. Because Indian coal commonly contains 30 to 45% ash, India's coal-fired power stations generate fly ash on a scale of a few hundred million tonnes a year. It consists largely of glassy spherical particles, including hollow cenospheres, composed of silica, alumina and iron oxide, with lime and trace elements such as arsenic, boron, chromium, lead, mercury and selenium. Under ASTM C618, Class F fly ash, from bituminous and anthracite coal and typical of India, is low in calcium and pozzolanic, while Class C, from lignite and sub-bituminous coal, is high in calcium and partly self-cementing. A pozzolan has little binding power by itself, but in the presence of water it reacts with calcium hydroxide, released when cement hydrates, to form cementitious calcium silicate hydrates.

Unused fly ash occupies land in ash ponds, blows as fugitive dust, and can leach trace elements into groundwater, and breaches of ash-pond embankments have released slurries into rivers and farmland. Its utilisation turns a waste into a resource. The largest uses are in cement, as the pozzolanic component of Portland pozzolana cement, which may contain up to about 35% fly ash, and in concrete; fly ash bricks and blocks, made with lime and gypsum, which save fertile topsoil used for clay bricks; road and flyover embankments and pavement sub-bases; the filling of mine voids and the reclamation of low-lying land; and smaller uses in agriculture as a soil amendment, ceramics and the recovery of cenospheres. The Ministry of Environment has issued fly ash notifications since 1999, requiring its use in construction within set distances of power plants, and a notification of 2021 requires thermal power plants to utilise all the ash they generate, including accumulated legacy ash over a period of years, with environmental compensation for shortfalls. A mass balance shows the scale: a plant burning 1,000 tonnes of coal a day with 40% ash, of which 80% leaves as fly ash, produces 320 tonnes of fly ash daily; even with a precipitator capturing 99.5%, 1.6 tonnes a day escape to the air.

5. Plastic waste: sources, consequences and management

Packaging is the largest source of plastic waste, much of it used once and discarded within days; consumer goods, textiles, agriculture (mulch films and irrigation pipes) and fishing gear add the rest. Plastics are identified by resin codes: 1 PET (bottles), 2 HDPE, 3 PVC, 4 LDPE (films and carry bags), 5 PP, 6 PS and 7 others. Because most conventional plastics do not biodegrade, they persist for decades to centuries, fragmenting into microplastics smaller than 5 mm that are now found from mountain snow to the deep sea and in drinking water and food. Plastic litter clogs drains and aggravates urban floods, as in Mumbai in 2005; it is eaten by cattle, which die of blocked stomachs; it entangles and is swallowed by seabirds, turtles and marine mammals; it carries additives such as phthalates and bisphenol A and adsorbs other pollutants; and burning it in the open releases dioxins, furans and, from PVC, hydrochloric acid.

Management follows the waste hierarchy: reduce, reuse, recycle, recover energy and only then dispose. India's Plastic Waste Management Rules 2016 have been amended several times. The 2021 amendment raised the minimum thickness of plastic carry bags to 75 microns from 30 September 2021 and 120 microns from 31 December 2022, and banned the manufacture, import, stocking, distribution, sale and use of identified single-use plastic items, such as earbuds with plastic sticks, plastic cutlery, straws, stirrers, thin wrapping films and plastic decorations, from 1 July 2022. Extended producer responsibility guidelines of 2022 set targets for producers, importers and brand owners to collect and recycle or process their packaging, and require recycled content in packaging. Recycling may be mechanical (sorting, washing, shredding and re-melting, best for clean, single-polymer streams such as PET) or chemical (pyrolysis to fuel oil); low-value plastics are co-processed in cement kilns or used in bituminous roads, a technique pioneered in India by R. Vasudevan and adopted in road guidelines. Internationally, the UN Environment Assembly resolved in 2022 to negotiate a legally binding instrument on plastic pollution.

Key takeaways

  • Hazardous waste is ignitable, corrosive (pH ≤ 2 or ≥ 12.5), reactive or toxic by leaching test, and is listed by process under the Hazardous and Other Wastes Rules 2016; Love Canal (1978) is the classic case of harm.
  • Treatment uses neutralisation, oxidation (cyanide by alkaline chlorination), reduction (Cr(VI) to Cr(III) at low pH, then precipitation), solidification, stabilisation and incineration with DRE of 99.99%, before disposal in secure double-lined landfills at TSDFs.
  • The E-Waste (Management) Rules 2022, in force from 1 April 2023, replaced the 2016 Rules, add solar panels to the categories and run on tradable EPR certificates, with limits of 0.1% (0.01% for cadmium) on hazardous substances in new equipment.
  • Indian fly ash is mostly low-calcium Class F and pozzolanic, used in Portland pozzolana cement (up to about 35%), bricks, embankments and mine filling, with a 2021 notification requiring full utilisation.
  • Plastics persist and fragment into microplastics; India banned identified single-use plastic items from 1 July 2022 and raised carry-bag thickness to 120 microns from 31 December 2022, with EPR guidelines, recycling, co-processing and plastic roads.

Practice questions (10)

Attempt each one before opening the answer. Every explanation names the tempting wrong option as well as the right one, because that is where marks are lost.

  1. A principal organic hazardous constituent is fed to an incinerator at 1,000 kg/h, and 0.1 kg/h of it is found in the stack gas. What is the destruction and removal efficiency in per cent, to two decimal places?

    Numerical answer — type the value.

    Show answer

    Answer: 99.99

    DRE = (Win − Wout) ÷ Win × 100 = (1000 − 0.1) ÷ 1000 × 100 = 99.99%, the "four nines" standard for hazardous-waste incinerators. Reporting the fraction emitted, 0.01%, gives the complement, not the efficiency.
  2. The standard treatment of an electroplating effluent containing hexavalent chromium is to

    1. dilute it with river water before discharge
    2. oxidise it with chlorine
    3. reduce it to trivalent chromium at low pH and then precipitate chromium hydroxide by raising the pH
    4. precipitate it directly as chromium(VI) hydroxide with lime
    Show answer

    Answer: C — reduce it to trivalent chromium at low pH and then precipitate chromium hydroxide by raising the pH

    Cr(VI) exists as soluble chromate or dichromate and will not precipitate as a hydroxide, so it is first reduced to Cr(III) with ferrous sulphate, metabisulphite or SO₂ at pH about 2 to 3, and then precipitated as Cr(OH)₃ at about pH 8 to 9. Chlorine is the oxidant used for cyanide, and dilution is not treatment.
  3. Most fly ash produced by Indian coal-fired power stations is

    1. pure silica with no alumina or iron
    2. an organic ash rich in unburnt hydrocarbons
    3. high-calcium Class C ash, which is strongly self-cementing
    4. low-calcium Class F ash, which is pozzolanic
    Show answer

    Answer: D — low-calcium Class F ash, which is pozzolanic

    Indian bituminous and sub-bituminous coals give siliceous, low-calcium Class F ash, which needs calcium hydroxide from cement or lime to form cementitious compounds. High-calcium Class C ash comes mainly from lignite, and fly ash is a mixture of silica, alumina and iron oxide, not pure silica.
  4. Which of the following are characteristics by which a waste is classed as hazardous? Select all that apply.

    1. Reactivity
    2. Corrosivity
    3. Biodegradability
    4. Ignitability
    Show answer

    Answer: A — Reactivity; B — Corrosivity; D — Ignitability

    The standard hazardous characteristics are ignitability, corrosivity, reactivity and toxicity (by a leaching test). Biodegradability is a property of ordinary organic waste such as food scraps and is not a hazard criterion.
  5. Which statement about India's E-Waste (Management) Rules 2022 is correct?

    1. They are the first e-waste rules ever made in India
    2. They exclude solar photovoltaic panels
    3. They replaced the 2016 Rules, came into force on 1 April 2023 and rely on EPR certificates generated by registered recyclers
    4. They place no obligation on producers
    Show answer

    Answer: C — They replaced the 2016 Rules, came into force on 1 April 2023 and rely on EPR certificates generated by registered recyclers

    The 2022 Rules replaced the E-Waste (Management) Rules 2016, which had themselves followed the first rules of 2011; they bring solar panels into their scope and make producers meet targets through tradable EPR certificates. The syllabus still names the 2016 Rules.
  6. Assertion (A): Fly ash can replace part of the cement in concrete. Reason (R): Fly ash is pozzolanic and reacts with the calcium hydroxide released during cement hydration to form cementitious compounds. Choose the correct option.

    1. Both A and R are true, and R is the correct explanation of A
    2. Both A and R are true, but R is not the correct explanation of A
    3. A is true, but R is false
    4. A is false, but R is true
    Show answer

    Answer: A — Both A and R are true, and R is the correct explanation of A

    Both are true and R explains A. The pozzolanic reaction turns otherwise weak calcium hydroxide into additional calcium silicate hydrate, so fly ash contributes to long-term strength and durability while saving clinker, and with it energy and carbon dioxide.
  7. From what date did India ban identified single-use plastic items under the Plastic Waste Management (Amendment) Rules 2021?

    1. 1 July 2022
    2. 31 December 2022
    3. 1 April 2023
    4. 2 October 2019
    Show answer

    Answer: A — 1 July 2022

    The ban on manufacturing, selling and using items such as plastic cutlery, straws, earbuds with plastic sticks and thin wrapping films took effect on 1 July 2022. 31 December 2022 is when the minimum carry-bag thickness rose to 120 microns, and 1 April 2023 is when the new e-waste rules took effect.
  8. Which of the following are hazardous constituents commonly found in e-waste? Select all that apply.

    1. Aluminium in casings
    2. Lead in cathode-ray-tube glass and solder
    3. Gold on circuit-board contacts
    4. Cadmium in nickel-cadmium batteries
    Show answer

    Answer: B — Lead in cathode-ray-tube glass and solder; D — Cadmium in nickel-cadmium batteries

    Lead and cadmium are toxic metals that make e-waste hazardous, along with mercury, hexavalent chromium, beryllium and brominated flame retardants. Gold is a valuable, recoverable metal rather than a hazard, and aluminium casings are recyclable and not a toxic concern.
  9. A plastic marked with resin identification code 3 is

    1. low-density polyethylene (LDPE), used for carry bags
    2. polystyrene (PS), used for foam cups
    3. polyvinyl chloride (PVC), whose open burning releases hydrochloric acid and dioxins
    4. polyethylene terephthalate (PET), used for drinking-water bottles
    Show answer

    Answer: C — polyvinyl chloride (PVC), whose open burning releases hydrochloric acid and dioxins

    The codes are 1 PET, 2 HDPE, 3 PVC, 4 LDPE, 5 PP, 6 PS and 7 others. PVC contains chlorine, so burning it produces hydrochloric acid and favours dioxin formation, one reason it is unwelcome in waste-to-energy feed.
  10. A power station burns 1,000 tonnes of coal a day containing 40% ash, of which 80% leaves the boiler as fly ash. If its electrostatic precipitator captures 99.5% of the fly ash, how many tonnes of fly ash escape to the atmosphere each day? Give the answer to one decimal place.

    Numerical answer — type the value.

    Show answer

    Answer: 1.6

    Ash = 1,000 × 0.40 = 400 t; fly ash = 400 × 0.80 = 320 t; escaping = 320 × (1 − 0.995) = 320 × 0.005 = 1.6 t a day. Applying the 0.5% to all the ash (2.0 t) or to all the coal (5.0 t) forgets the earlier steps of the mass balance.